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Photo: Nikola press materials

Nikola voluntarily recalls 209 class 8 battery-electric trucks

Nikola Corporation, via the HYLA brand, has announced a precautionary, voluntary recall of approximately 209 Class 8 Tre battery-electric vehicles (BEVs).

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Nikola says it is currently in the process of filing this voluntary recall with the National Highway Traffic Safety Administration (NHTSA) and is placing a temporary hold on new BEV sales until a resolution is in place.

The company stresses that these actions do not affect the hydrogen fuel cell electric vehicle (FCEV) currently in production as the truck’s battery pack has a different design.

“Following an August 10 presentation of preliminary findings from Exponent, a reputable third-party investigator, a coolant leak inside a single battery pack was found to be the probable cause of the truck fire at the company’s headquarters in Phoenix, Ariz. on June 23, 2023. The findings were further corroborated by a minor thermal incident that impacted one pack on an engineering validation truck parked at the company’s Coolidge, Ariz. plant on Aug. 10. No one was injured in either incident,” says Nikola.

The truck manufacturer adds that its internal investigations indicate a single supplier component within the battery pack as the likely source of the coolant leak. The company is working on a field remedy to address the issue in the coming weeks.

Tre BEV trucks may remain in operation, but for optimal performance and safety, the Nikola team encourages all customers and dealers to immediately take the following actions:

  • Place the Main Battery Disconnect (MBD) switch into the „ON” position at all times to enable real-time vehicle monitoring and safety systems operation
  • Consider parking trucks outside to allow for over-the-air updates and better connectivity with Fleet Command, Nikola’s truck monitoring system

The company states that its software systems are being used in real-time to monitor trucks in the field closely and continually assess risks.

Thus far, only two (2) battery packs have experienced a thermal event, out of more than 3,100 packs on trucks produced to date (less than 0.07%).

Additional information, updates and required customer actions will be announced by Nikola in the coming weeks.

Commenting on the recall, Steve Girsky, Nikola’s CEO, said:

“At Nikola we take safety very seriously. We stated from the beginning that as soon as our investigations were concluded we would provide an update, and we will continue our transparency as we learn more.”

The company’s initial statement on June 23 alluded to foul play as a possible cause of the incident, based on video footage showing a vehicle parked next to the impacted trucks and quickly pulling away after a bright flash and the commencement of the fire.

However, Nikola has confirmed that extensive internal and third party-led hypothesis testing, employee and contractor interviews, and hours of video footage review, has since suggested foul play or other external factors were unlikely to have caused the incident.